Control System Design & Integration

From initial assessment through commissioning and ongoing support. We deliver complete automation solutions for industrial facilities.

PLC Programming

Complete PLC program development and migration services across major platforms.

  • Ladder logic & structured text
  • Allen-Bradley (Studio 5000)
  • Siemens (TIA Portal)
  • Mitsubishi (GX Works)
  • Legacy migrations & conversions

HMI Development

Operator interface design built for clarity on the plant floor.

  • PanelView (FactoryTalk ME/SE)
  • Siemens Comfort Panels (WinCC)
  • Mitsubishi GOT Series
  • Alarm management
  • Recipe & batch screens

Robotics & PLC Integration

PLC-side integration with ABB and FANUC robots for automated production cells.

  • Signal coordination & I/O mapping
  • Teach pendant adjustments
  • PLC-robot communication
  • Palletizing & pick-and-place cells
  • Safety interlock programming

Control System Integration & Retrofits

Modernize aging control systems without full production shutdowns.

  • SLC 500 to CompactLogix migrations
  • Quantum to Modicon M580 conversions
  • Platform-to-platform conversions
  • SCADA integration
  • Network infrastructure upgrades

Control Panel Design & Build

Complete panel fabrication from design through testing and installation.

  • Electrical design & schematics
  • Enclosure layout & fabrication
  • Component sourcing & wiring
  • UL/CSA compliance
  • Factory acceptance testing

Customized AI Tools for Automation

Purpose-built AI-assisted tools tailored to your automation workflows.

  • Predictive maintenance tools
  • Process optimization analytics
  • Intelligent alarm management
  • Custom reporting dashboards
  • PLC code documentation tools

Our Process

01

Assess

Site visit, system audit, requirements gathering

02

Scope & Quote

Detailed proposal with timeline and deliverables

03

Engineer

Design, program, build, and factory test

04

Commission

On-site installation, startup, and operator training

05

Support

Documentation, as-builts, and ongoing support

Tailored to Your Environment

Warehousing & Distribution

High-speed conveyor controls, automated sortation systems, robotic palletizing cells, and warehouse management system integration. Designed for 24/7 throughput with minimal downtime.

Food & Beverage

Washdown-rated panel builds, NEMA 4X enclosures, batch and recipe control, CIP system automation, and conveyor line controls built for food-safe production environments.

Pharmaceutical

Clean room conveyor automation, validated control systems, electronic batch records, 21 CFR Part 11 considerations, and complete documentation packages for regulated environments.

General Manufacturing

Assembly line controls, injection molding automation, press controls, legacy PLC migrations, safety lockout documentation, and machine-level control panel builds.

Request a Project Assessment

Tell us about your facility and requirements. We'll scope a solution that fits.

Get in Touch