Projects

Control system design, PLC migrations, and panel builds delivered for industrial facilities across multiple industries.

100+ Projects Completed
4 Industries
3 PLC Platforms
15+ Years Experience

Delivered Results

Representative projects across our core industries. Each engagement includes full engineering, commissioning, and documentation.

SLC 503 to CompactLogix L33ER Migration

Injection Molding Cooling Tower

Full PLC platform migration from legacy Allen-Bradley SLC 503 to CompactLogix L33ER using conversion chassis. Included development of safety lockout/energy control documentation (LOTO placards) covering electrical, pneumatic, hydraulic, thermal, and gravity energy isolation procedures for injection molding equipment.

Allen-Bradley Platform
Zero Unplanned Downtime
LOTO Safety Docs Delivered
  • SLC 503 program conversion to CompactLogix
  • Conversion chassis installation
  • LOTO placard development (electrical, pneumatic, hydraulic, thermal, gravity)
  • Commissioning and operator training
Allen-Bradley CompactLogix Migration LOTO

Quantum to Modicon M580 Conversion

Program Conversion & SCADA Integration

Complete program conversion from Schneider Quantum platform to Modicon M580. Full SCADA system integration with updated graphics, alarm management, and historical data logging.

Schneider Platform
Full SCADA Integration
Complete Program Conversion
  • Quantum-to-M580 program conversion
  • SCADA graphics redesign
  • Alarm management configuration
  • Historical data logging setup
Schneider Modicon M580 SCADA Conversion

Conveyor Line Automation

Food Processing Facility

Automated conveyor line controls for a food processing facility. Washdown-rated panel design, VFD integration for speed control, and operator HMI with recipe management for multiple product lines.

NEMA 4X Enclosure Rating
VFD Speed Control
HMI Recipe Management
  • Washdown-rated control panel build
  • PLC programming for conveyor sequencing
  • VFD parameterization and integration
  • HMI recipe and batch screen development
Food & Beverage Conveyor HMI VFD

Clean Room Conveyor Automation

Pharmaceutical Facility

Conveyor automation system for a pharmaceutical clean room environment. Controls designed to meet clean room particulate requirements with full validation documentation package.

Clean Room Environment
Validated Control System
Complete Documentation
  • Clean room-rated conveyor controls
  • PLC programming and I/O configuration
  • Validation documentation (IQ/OQ)
  • Operator training and as-built drawings
Pharmaceutical Clean Room Validation Conveyor

Discuss Your Project

Every facility is different. Tell us about yours and we'll scope a solution.

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